Cap Lining Materials Archives

Cap Lining Machine: How to Insert Induction Seals in Caps

Cap Lining Materials

Cap lining materials are inserted into the caps or closures of containers being supplied for use in the packaging process. These liners offer multiple benefits, such as leak-proofing the container, maintaining adequate oxygen and moisture within the container so as to prolong the product’s shelf-life, and serving as tamper evidence in case of product disruption.

Specialized cap lining machinery is needed to place these cap lining materials. For cap manufacturers especially, having machines for this purpose is vital. Some end users may also benefit from investing in such machines when the demand for their product reaches more than 10,000 lined caps per day.

There are a multitude of industries which make use of cap liners. Food industries in the 21st century cannot do without cap wad insert machine because the rigors of transport, handling and distribution could adversely impact the products. Coffee, wine and other beverage manufacturers and distributors are common users of these cap lining materials. Cosmetics also use them both for sanitary reasons and to keep the product’s shelf-life.

In the field of pharmaceuticals, cap lining materials are also of utmost importance. Tamper evidence can be provided in an economical and consumer-friendly manner without compromising the integrity of the product in the process. Its significance is even highlighted by the Food and Drug Administration’s (FDA) guidelines in the use of such materials for the safety of the public.

Agricultural chemicals also use an assortment of cap lining materials. Certain types of liners are applicable for solvents, alkalis and acids, making them ideal for these hazardous substances.

The Induction Sealing Process

In order to adhere the cap liners onto the containers, cap lining machines will introduce the containers to the induction sealing process.

Induction sealing begins with the cap and its associated liner arriving to the production line. The liner is placed within the cap and, along with the filled container, will go down the conveyor line until the components reach the induction sealing head. This part of the machine will introduce an electromagnetic field which can permeate the cap and the aluminum layer within the liner. This field will then generate enough electric current to melt part of the liner, effectively adhering it onto the mouth of the container. The container is then allowed to cool down as it continues its way down the conveyor belt.

The impressive thing about the induction sealing process is that, once the container reaches the consumer and the liner is removed, it cannot be reattached onto the container without specialized cap liner insertion machines.Lining Machinery and Cap Liners Supplier This provides another level of tamper evidence for the benefit of the consumer.

Choice of Cap Liner Machinery

Cap lining material can be supplied in either a pre-cut or roll format. Choosing between these options will depend on the scale of the project and the budget for equipment, with many options and outcomes available. For the smallest and the largest of cap lining projects, there are pre-cut cap liner machine options which can meet the demands of production, while being the more economical option for the manufacturer. For medium to large scale operations, roll-form lining machines are available.

Sometimes however, the choice of machinery will depend on a particular project and its lining requirements. Certain specifications and processes may need to be met for these projects, and so, reaching out to our team can help you find the best machine and cap liner for your product.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your cap lining material needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Sealing Seals Induction Material Liner

Sealing Seals Through Induction Sealing

Induction material liners are laminated components found on the inside of container caps which serve a variety of functions as sealing seals. These liners are known by many names, including induction foils, induction sealing material, foil seals and induction seals. Products with this type of sealed packaging are trusted by the public because they keep the freshness of the product within and provide proof for any tampering of the product by outside forces. These two aspects boost the people’s confidence about the product and subsequently, the product manufacturers.

In the food and beverage and pharmaceutical industries, these sealing seals are vital and to some extent, required to ensure the safety of the consumers.

Sealing Product Purposes

The induction material liners within caps can be made as one- or two-piece components. Choosing which type to utilize depends on the expected purpose of the sealing seal.

Within smaller-sized containers, one usually finds one-piece cap liners. These products are more likely to be consumed soon after opening, therefore, these types of packaging are regarded as being one-time use. In this instance, the sealing seal functions as protection until the product is opened and no other material is left on the inside of the cap.

On the other hand, larger packs or bottled items are not likely to be completely consumed right after opening. The consumer is anticipated to reclose the container and store the product. The caps used for these conditions have demands for liners that reseal effectively. Upon close examination, the caps used on these kinds of merchandise have laminated foam within. This lamination enables the cap to reseal the container upon closing to maintain product freshness. When the container is first opened, the consumer will first find (and remove) the tamper-evident seal on the product. What will then remain is the lamination within the cap. These two components are what compose two-piece cap liners.

Which Sealing Seal to Choose

Deciding on the best components and structure of your foil seal is essential to guarantee the proper amount of protection for your merchandise. There are many variants which can fulfill almost any requirement for standard or individualized product packaging. These seals must be proven safe and meet the strict specifications set by the Food and Drug Administration to safeguard the public.

As such, sealing containers must meet basic functions in that they must be kept free from contamination, oxidation and moisture and that these hermetic seals be tamper-evident. These sealing seals will then be best suited for use in the following productions and many others:

Food and Beverage
Pharmaceuticals
Acids and Alkalis
Oils
Organic solvents and products
Flammables
Powders
Pellets

Sealing Products through The Induction Sealing Process

The induction sealing process adheres the seals onto the container mouths. The caps are supplied with an induction foil waiting to load into the capper. The container is then filled and capped.

The capped container is then transported down the conveyor line and travels underneath the induction sealing head. The electromagnetic field generated by the sealing head penetrates the cap and the aluminum foil layer. When this field permeates the foil, it causes an electric current which melts the liner’s sealing film. The foil cools down as it leaves the induction field, causing the heat seal film to bond to the container mouth. Once the cap is removed, the aluminum foil remains bonded to the lip of the container.

Benefel Pty Ltd and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your sealing seal needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Sealed For Protection

Tamper Evidence Seal

Product seals have different applications in the multiple fields they are utilized in. The most basic functions of cap liners include maintaining a product’s shelf-life by serving as a barrier against oxygen and moisture from the surroundings, preventing any leakage through proper adherence either on the mouth of the container or within the cap, keeping the product fresh and unaffected during transportation and handling, and providing additional branding benefits through the cap liner label. But one aspect which may be overlooked is that these products also come with the label of “sealed for protection.”

This seal is the manufacturer’s answer to the issue of product tampering. Product seals come with this label because it announces to the consumer that the product has tamper evidence technology, effectively safeguarding the consumer from any outside disruption to their product.

Peels and Seals as Tamper Evidence

The Food and Drug Administration (FDA) has made clear guidelines for manufacturers and distributors regarding their product seals. Through the FDA’s attempt at regulating the approach of manufacturers with how they show product tampering, the public is now aware of the importance of the “sealed for protection” liner approach.

Any breach in the product seal is easily demonstrable through this method and the consumer is alerted of any incidents of tampering. This greatly elevates the public’s safety against any damage or disruption to the products they consume.

In the pharmaceutical industry, tamper evidence is demonstrated through the cap liners in containers, showing a “peel and seal” approach in that once the consumer opens the product, they are shown an intact, multilayered seal whose upper part they can remove and discard. The remaining part can then be replaced within the cap of the container, thereby protecting the product from moisture or oxygen exposure for the remainder of its shelf-life.

For food products and beverages, the “sealed for protection” cap liners are equally important. Providing the public these cap liners as a means for protection boosts the people’s trust towards the manufacturers of the products they consume.

Induction Sealing Process for “Sealed for Protection” Packaging

In order to give the best possible results for product sealing, production must both be monitored from the start, and end with a good, reliable induction sealing methodology.

Induction sealing entails a series of steps to ultimately facilitate adherence of the product seal onto the mouth of the container. The cap and its corresponding liner arrive at the production line. Along with the already-filled container, these components move down the line until they reach the induction sealing head. This part generates an electromagnetic field which can pass through the cap and into the aluminum layer found within the liner. This permeation melts the liner and seals the product within. This hermetic seal is then allowed to cool while the container continues to move down the production line.

The great advantage of induction-sealed containers is that the liners themselves, while being resilient in their own composition, cannot be reattached once removed from the container mouth. That is, anyone who decides to tamper with said container will need specialized product sealing equipment to reattach the liner onto the container. Therefore, this form of “sealed for protection” packaging is a very reliable way of protecting the product and subsequently, the consumers.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your “sealed for protection” packaging. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Seal for Your Protection

Peels and Seals Liners

Manufacturers have to be aware of how product sealing can impact consumers. “Seal For Your Protection” Packaging is widely utilized in different fields, employing product seals that can deliver both the required safety elements for the consumer while giving them the satisfaction of a well-made product.

When it comes to tamper-evident seals, any form of disruption on the liner can be a sign to the consumer of any untoward tampering. Consumers then choose to either discard the product or report the issue to the proper authorities, especially when it comes to pharmaceuticals’ tampering.

In the pharmaceutical industry, “seal for your protection” packaging, otherwise known as tamper-evident packaging, is prominent. So much so that even the Food and Drug Administration (FDA) has strict protocols that manufacturers must adhere to, in order to protect the safety of the public. The FDA has defined this type of packaging as “one having one or more indicators or barriers to entry which, if breached or missing, can reasonably be expected to provide visible evidence to consumers that tampering has occurred.” Strict requirements are imposed on manufacturers and distributors of pharmaceuticals in the interest of the people.

Besides the pharmaceutical industry, the food and beverage industry also benefit from the “seal for your protection” packaging. Not only do the cap liners found in these foods’ containers serve as freshness seals, but they also allow for any evidence of package disruption by an outside force.

Product Sealing and Cap Liners

Cap liners serve four basic functions:

Protect against fluctuations in moisture and oxygen exposure of the product
Prevent product leakage during transportation and handling
Preserve the product’s freshness and maintain its shelf-life
Provide evidence of any tampering of the product

In general, product seals can be classified into one- or two-piece liners. These two vary in their composition and applications.

One-piece liners are more often used on dry goods and powders and are applicable for one-time use packaging. Products which benefit from this type of cap liner include those expected to be consumed immediately upon opening.

Two-piece liners, on the other hand, are more commonly utilized for liquids and products meant to be opened and reused multiple times over an extended period of time. These liners are not discarded on opening of the product and instead reside within the cap of the container in order to maintain the container’s leak-proofing and preserve the product’s shelf-life.

Both types of cap liners have their own advantages. Whichever type of product seal you choose for your product, both types must undergo the induction sealing process in order to adhere onto the mouth of the container.

Induction Sealing For “Peels and Seals”

In the induction sealing process, a cap with its respective liner comes into the conveyor line. The filled container is paired with the cap, and both make their way down the production line until they reach the induction sealing head. This induction sealing head is able to emit an electromagnetic field which can permeate both the cap and the aluminum foil layer within the liner. The electric current generated is able to melt the liner film, allowing for adherence of the liner onto the container mouth. The liner is then allowed to cool as it makes its way down the next part of the conveyor line.

No matter the type of cap liner, it is imperative that the seal be adequate in doing its job in order to not jeopardize the trust of the consumer with the product. With the induction sealing process, the liners are able to do their jobs of sealing in freshness while keeping tampering at bay.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your “seal for your protection” packaging. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Peels and Seals Induction Sealing

“Peels and Seals” with Induction Sealing

“Peels and seals,” the layperson’s nomenclature for product seals, is the technological advancement found within many, if not most, products sold to the public these days. These peels and seals are otherwise known as induction seals and constitute an important aspect of maintaining the shelf-life and longevity of a product.

Generally, these product seals maintain the freshness of the product as they seal in the contents and protect against any changes in moisture and oxygen levels in the environment. They also prevent leaks and spills—an important feature particularly during handling and transporting of the products. These two functions allow for the international exportation and importation of goods, without sacrificing the integrity of the products or their shelf-lives.

One other important function of peels and seals is their capacity for tamper evidence. These tamper seals can manifest any form of disruption by an outside force or party, alerting the consumer of any untoward handling of their purchase. This maintains the public’s safety as well as their trust towards the manufacturers, for employing a suitable product seal and keeping their consumers’ wellbeing in mind. The importance cannot be understated, in fact, the Food and Drug Administration (FDA) even has guidelines for the usage of these tamper-evident seals for manufacturers and distributors, in the interest of the public good.

People trust peels and seals. Nowadays, these product seals are found in a multitude of industries. One example is the food and beverage sector, which employs a great deal of care in keeping their products’ freshness as well as in preventing any leaks from occurring.

One other industry which makes full use of the varied functions of peels and seals is pharmaceuticals. Without the tamper evidence provided by these seals, there will undoubtedly be a growing distrust towards the products these mega-corporations release. As such, one can easily find impressive lining machinery within pharmaceutical industries’ production lines, in order to provide the best seals for their products.

In the field of cosmetics, one cannot do without peels and seals. Having these in place can keep the processing of cosmetic products more sanitary, shielding them from any contamination during processing. Leakages are also prevented through this process.

In the agricultural sector, having adequate product seals is also imperative, as these seals are a primary defense against the corrosive substances that this sector occasionally employs. Certain types of product seals are capable of withstanding the abrasion and corrosiveness of acids, alkalis and solvents, allowing for a tight product seal without compromising the integrity of said seal.

In the innumerable industries making use of peels and seals, the consumer can entrust their products because of the innovation of seal and peel liners.

Product Sealing through The Induction Sealing Process

In the induction sealing process, a liner is inserted between the cap and the mouth of the container. This cap liner is applied through induction sealing wherein an electric current generated by an electromagnetic field melts part of the liner, strongly adhering it onto the container mouth. An important ability of the induction sealing process is that once the liner is removed, it cannot be reattached without the use of specialized product sealing equipment, making it a reliable indicator of any tampering of the product.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your “peels and seals” needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Cap Lining Machine: How to Insert Induction Seals in Caps