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Lining Machine Role in Manufacturing

Lining Machine in Induction Sealing

Product manufacturers have found an increasing need for the humble lining machine in their businesses. With the ever-increasing demand for different goods, keeping the shelf-life of a product and ensuring that it is leak-proof can be the next step for the provision of these products to an international market.

Lining machines are used to insert cap liners to the mouths of containers. These cap liners serve as a barrier against oxygen and moisture fluctuations in the environment in order to keep the freshness of the product inside. They also prevent leaks from occurring. Cap liners are also increasingly being used for tamper evidence as a means to protect the public from any outside disruption to the product.

There is an increasing number of industries which make use of cap liners. One of the foremost users of cap liners and their corresponding liner machines is the pharmaceutical industry. With the public’s trust on the line, these companies spare no expense when it comes to tamper-evident sealing. Not only must the product’s integrity be protected, but there must also be proper tamper-proofing found in these products’ containers, so as to ensure the safety of the consumers. The product seals are so important that the Food and Drug Administration (FDA) has issued guidelines for the procurement and proper use of these tamper-evident seals.

Food and beverage companies are also ardent users of cap lining machines and their seals. The functions of cap liners are imperative for end-consumer satisfaction with the product because any form of disruption with the seal will make the consumer lose trust in the product, leading to losses for the producer. Therefore, ensuring proper sealing through the use of good lining machines is necessary.

Cosmetics industries also make use of this technology. Through the use of cap liners, these industries can protect their products and have them shipped internationally without worrying about any leakages or accidents along the way.

In the same vein, chemicals used in agriculture can now be stored and shipped without worries. Some types of cap liners are able to cope with the abrasive and corrosive properties of the chemicals, making them ideal for use in sealing these chemicals in. There are also certain solvents which can now be contained safely, adding more value to these cap liners.

The demand for the use of cap liners has increased the need for lining machines capable of catering to thousands of cap liner applications on a daily to weekly basis. Without these lining machines, it would be impossible to achieve proper induction sealing. Therefore, using the right cap liner insertion machine for your products is of utmost significance for your business.

Lining Machines for Different Cap Liners

Cap liners can be categorized depending on their usage, the induction material liner they are made of and even how they come into your production line. For lining machine purposes, they are categorized according to the form they come in: as pre-cut or roll form.

Pre-cut cap liners come in tubes. They have already been slit and cut at a different facility, thereby making them ready to use once they arrive in your production line.

Roll form liners come in still needing to be slit and cut to your specifications. This process requires additional machines and may prolong production.

For the smallest production lines, pre-cut cap liners may be more advantageous because these productions are most likely still in the beginning stages and may not have the adequate budget for additional cutting and slitting machines. However, the pre-cut type is not limited to such businesses because some of the largest production lines may also utilize this type of cap liner, if only because it cuts down on time needed for production.

For medium to large production lines, businesses may benefit from roll form cap liners because they have adequate budget and space for the additional liner machine needed, while also having enough time to continue in-house production of the necessary lining components.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your lining machine needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Lining Machinery and Cap Liners Supplier

Lining Machinery for Different Industries

Cap liners are materials found nestled between the cap and the mouth of the container. In many industries, one can easily spot these cap liners, solidifying the idea that having cap liners is integral in keeping up with the ever-increasing global demand for products. As such, having the suitable lining machinery to meet production needs is imperative for any business looking to branch out and increase revenue.

Applications for these cap lining machines are set across the board. In general, lining machines punch the cap liners within the caps of the containers, ensuring a tight fit. This is why another term for lining machinery is “cap liner insertion machines.” With more and more industries finding needs for cap liners, these lining machines have increased in demand and can now be found in a wide range of businesses.

Cap liners are widely used in the food and beverage industry. Without these induction seals, importation and exportation of goods cannot be attained without significant losses on both the producer and the consumer sides. Seals for bottles keep the product fresh by minimizing fluctuations in oxygen and moisture levels and prevent leaks through the tight seal they provide—an important aspect when it comes to the handling and transporting of goods. Another important function of cap liners is the tamper evidence they are able to provide for consumers. This specific function keeps consumers safe from any disruption of the product while also keeping the public’s trust towards manufacturers and distributors.

Another field wherein induction seals are applied is in pharmaceuticals. When it comes to tamper-evident seals, pharmaceutical products are foremost because any tampering with such products can be catastrophic both for the consumer and the manufacturer. This importance is highlighted by the Food and Drug Administration’s (FDA) emphasis and guidelines on the use of tamper evidence in manufacturers’ products in order to protect the health of the public.

Besides these giant users of cap liners, a wide array of goods in the cosmetics industry also benefit from this technology. With cap liners’ additional use in keeping the production and end-user process more sanitary, these seals for bottles are a crucial part of any cosmetic product in the modern world.

One other field which many people deem cap liners to be an imperative part of, is the agriculture sector. Solvents and a wide array of chemicals can be highly corrosive and dangerous when tampered with. These substances can be contained and stored properly with the use of certain specific cap liners which can withstand the abrasive and corrosive nature of these products. In this case, the public is protected from spills and leaks, helping keep consumers safe.

The varied applications in different industries brought about by cap liners cannot be undermined. Having the appropriate liner machine to meet your product’s needs is vital to keep said product alive in the current globally competitive market.

The Induction Sealing Process

Induction sealing is the process by which the cap lining material is adhered onto the mouth of the container, creating a hermetic seal to keep in freshness and to keep out excess oxygen and moisture. The process makes use of lining machinery that can cope with the rigors of the production line. These machines must be efficient without sacrificing accuracy and precision.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your lining machinery needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Foam Liners Foil Seals for Bottles

Freshness Seals in Container Packaging

Over the years, foam liners have found increased usage in many fields. As cap lining materials, these products maintain the integrity of a product by preventing exposure to oxygen and moisture from the environment. They also keep the contents from leaks and mishaps especially during transportation and handling. Foam liners, along with other types of cap liners also allow for tamper evidence by demonstrating proof of any disruption in the product barrier.

Types of Foam Liners

Due to the varied needs presented by different industries, there are a myriad of cap liners to choose from. What makes choosing the perfect type for your product are the considerations with the material of the liner itself and how compatible the liner is with your product. Depending on what product you aim to produce, there may be additional guidelines to be met such as for the food and beverage industry, as well as for pharmaceuticals. The Food and Drug Administration (FDA) has set guidelines for liners to be used with these products in order to protect the wellbeing of the consumers.

In general, cap liners are composed of a laminate of material which are induction sealed onto the mouths of the containers. The cap liners, once adhered onto the container mouth, cannot be reattached without special machinery, so any disruption in this seal can can alert the consumer if any tampering has been performed on the purchased product.

As mentioned earlier, there are different liners which cater to different needs of the manufacturer. Broadly, liners can be divided into one- or two-piece liners. One-piece liners are mainly used for dry products and powders. Before opening, these act as freshness seals and maintain the product’s shelf-life. Once opened, the seal is usually discarded. As such, this type of liners are designated as single-use liners.

The second type is the two-piece liner. These liners differ in that they can be used to reseal the container many times from the initial opening. These liners are better suited for products intended for use over an extended period of time. The two-piece liner is also used for liquids such as oils and seasonings as they are more resilient and leak-proof than their one-piece counterparts.

Foil Induction Seals as Cap Lining Material

Foam liners are used in many fields of manufacturing and packaging. These versatile liners are great as freshness seals and are more economical than other types of cap liners. You can choose between the one- or two-piece type to cater to both simpler products or those with more complex requirements.

These foam liners typically form part of the cap lining material. When the container is opened, the seal is initially disrupted and removed. The foam liner can then be replaced within the cap of the container, serving its purpose of keeping the product fresh and preventing leaks from occurring.

The advantages of foam liners are found in their resilience against many chemicals and that they do not disintegrate easily. They are good for many types of solvents and can resist chemical abrasion from alkalis and acids. They also provide sufficient leakage protection for liquid products, hence they are used for seasonings and oils. Foam liners are also used for the pharmaceutical and cosmetics industries, acting as freshness seals for many products.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you choose the perfect foam liners for your products. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

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Foam Liner Freshness Seal

Foil Induction Seals in Caps

Cap liners are safeguards that keep your product fresher for longer by keeping moisture and oxygen fluctuations at bay. The freshness seals are typically found adhered onto the container mouth through induction sealing or within the cap itself such as in cases of foam liner seals. In some instances, cap liners may come in both configurations within the same container.

There are a myriad of cap liners to choose from, all with different applications depending on multiple factors. In order to choose the perfect type for your needs, it is imperative to know the different types of cap liners and what they are composed of.

Cap liners are made of laminates of material which pass through the process of induction sealing in order to adhere them to the mouths of the containers. In terms of applications of these foilseals, they may be classified as one- or two-piece liners.

One-piece liners are adhered to the container mouth and are removed on the initial opening of the product. These foil seals for bottles are ideal for one-time use and are often discarded after the first opening. This means that it does not come with a guarantee of resealing the product’s freshness once the packaging has been opened. These types of liners are usually used for dried goods and powders as well as types of products expected to be consumed immediately after opening.

Two-piece liners, on the other hand, can reseal the product because they are not discarded immediately after use. Once the packaging is opened, these foil induction seals retain their use. They are typically used for products which need to be opened repeatedly over a prolonged period of time. This type of capliners can be used for liquids and oils and serve as a better barrier against the elements from the outside, as well as providing the container leak-proofing.

Foam Liners in Packaging

Foam liners can come in either the one- or two-piece type. In general, foam liners stay within the cap in order to adequately seal in the product. They are used in a variety of fields such as for the food and beverage industry, pharmaceuticals, industrial chemicals and even cosmetics.

Foam liners are a more economical option compared to other types of liners and do offer up their own set of advantages. The foam is able to withstand chemical abrasion such as when exposed to acids and alkalis or even some solvents. Foam liners are also a good material for a variety of liquids such as oils and seasonings—liquids which usually stump other types of foilseal liners when trying to maintain their integrity for prolonged periods of time.

These freshness seals are also compatible with a wide range of products and may be perfect for your product as well.

Foil Seals For Bottles in The Induction Sealing Process

For liners to adhere sufficiently onto the container mouth, the induction sealing process is employed, utilizing specialized equipment able to meet the demands of large-scale production. Caps come in with the foam liner. Along with the already-filled product container, they make their way down the conveyor line until they reach the induction sealing head. This head emits an electromagnetic field which permeates through the cap. This field generates enough of an electric current in order to melt the film within the liner and adhere it onto the mouth of the container.

Once the consumer opens the container, they can remove the seal and place it inside of the cap so the foam liner can do its job of keeping in the freshness and preventing leakage of the product.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your foam liner needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

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Container Sealing – Sealed for Protection

Product Sealing Methods

In the past, when it came to container sealing, many manufacturers were faced with the issue of leaky seals, lack of tamper evidence, and problems with keeping their products fresh for consumer use.

Earlier forms of seal packaging made use of heat shrink bands. These bands were made of PVC plastics which worked for their intended purpose of keeping the contents from leaking. However, these bands were tedious to place onto the container on the part of the manufacturer. For the consumer, the bands served as a barrier between the consumer and the product because of how difficult they were to remove. Additionally, once these bands were removed, they would be very difficult to place back in the container, meaning essentially, they were one-use pieces of plastic and could not adequately keep the product fresh once the container has been opened.

Besides these aspects, another issue brought about by heat shrink bands was that they were not environment-friendly at all. And so, with a growing public outcry against one-use plastics, manufacturers turned to another form of container sealing.

Universal induction foils were introduced particularly for sealing glass packaging. They allowed for the sealing of glass—a feat that proved quite difficult for many manufacturers. These sealed for your protection foils worked well for a while, especially for dry goods and powders. However, as time went by, many have found a big issue with using these types of cap liners when it comes to liquids.

When wet or oily products are placed in these glass containers, the induction foils adhered to the container mouths initially seem to stay. However, over time, the foils tend to lift off of the rim of the container, posing a problem with leakage and issues with the integrity of the product itself. This issue may prove alarming for the consumers themselves, as it can be misconstrued as tampering with the product.

And so, with all of the issues that arose with this more traditional technology, even universal induction foils no longer cut it for the current generation of consumers.

Cap Liners and Induction Seal Packaging

With new technological advancements in cap liner materials and induction sealing, seal packaging is now more efficient and reliable. Cap liners, through the induction sealing process, are able to be processed and adhered to the containers without issue.

In the process of induction sealing, caps come into the production line with the liners placed within them. These liners are placed onto the already-filled containers as they pass down the conveyor line. The containers then pass beneath the induction sealing head which emits an electromagnetic field permeating through the cap and the aluminum foil layer in the liner. This field generates an electric current that, when passed through the sealing film, will melt the film, adhering the liner onto the container’s mouth. The film is then allowed to cool as the container proceeds further down the production line.

This process allows for proper and reliable adherence of the cap liner to the container, serving its function of leak-proofing.

Additionally, the liner cannot be reattached without specialized equipment once someone removes said liner from the mouth of the container. This means that the cap liner serves as a form of tamper evident seal, alerting the consumer of issues with product integrity or external meddling with the contents of the container.

Benefel Pty Ltd. and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your container sealing needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

Our Complete Range

Lining Machine Role in Manufacturing