Cap Lining Materials and Induction Sealing Machines

  • Home
  • Pre-cut Cap Liners
    • Induction Seals One Piece
    • Induction Seal Two Piece
    • Caps with Liners
    • Glass Liners and Induction Sealing
  • Lining Material in Roll Form
  • Liner Insertion Machines
  • Induction Sealing Machines
    • SealerOn™ Induction Sealing Machines
    • MeRo Induction Sealing Machines
    • Capless Induction Machines
  • Contact Us

Heat Induction Seals | Capless

Pre-cut Cap Liners and seals

Capless Heat Induction Seals

    Heat induction seals are cap lining materials found between the cap and the mouth of the container. These heat seals keep the freshness of the product by keeping moisture and oxygen from infiltrating the product. They act to prolong the product’s shelf-life and prevent any leakage. An added benefit is the tamper evidence provided by induction foil sealing in order to protect the consumers from any outside disruption.

Induction-Seal-Two-Piece-Liner    Many industries make use of heat induction seals. Food and beverage industries are some of the foremost users because with the globalization of exportation and importation of their products, manufacturing and distribution could possible disrupt product integrity at any point in the process. Any issues during handling can lead to catastrophic results for both the manufacturer and distributor, and so, having heat induction seals to protect these products are a lifesaver. 

    In the pharmaceutical industry, induction seal liners are also of utmost importance. For these kinds of products, the need for adequate tamperproofing and tamper-evidence cannot be overstated. The heat seals are so important that the Food and Drug Administration (FDA) even has set guidelines for tamper-evident seals, all for the benefit of the consumer. 

    Other industries also make full use of induction seal liners. For cosmetics, heat induction seals help preserve freshness of the product while also keeping the processing of the cosmetics sanitary. In agriculture, chemicals which were once difficult to contain safely, are now easily contained and distributed. Certain types of induction seal caps are capable of withstanding the abrasive properties of chemicals, thereby allowing for proper sealing of these materials.

The Induction Sealing Process

    Heat induction sealing begins with the acquisition of the caps and their associated liners. These caps make their way to the production line and, along with the already-filled containers, continue through the conveyor belt until they reach the heat induction sealing head. This component generates an electromagnetic field which can permeate the cap and the aluminum foil layer found within the induction liner. The field is able to generate enough of an electric current to melt the part of the liner in contact with the mouth of the container, effectively sealing the product and preventing any contamination of the products therein. The container then cools down as it continues down the line.

Key Benefits to Induction Sealing From Benefel Pty Ltd. and Adeneli Packaging

  • The sealing process can lessen incidence of product contamination at any point in the production chain. 
  • Heat induction sealing can add significantly more force when pressing the liner onto the container opening than what conventional induction sealing can provide. This results in a much better and more even contact of the liner.
  • 100% visual inspection of the heat induction seal for quality assurance purposes is possible. 
  • On request, the seal integrity can be increased even more by dead-folding the edges of the seal around the lip of the container.
  • Heat induction sealing can eliminate the need for multi-layer cap lining or a separate foam liner placed in the cap. 
  • Dust issues associated with multi-layer cap lining material can be eliminated with the use of heat induction sealing instead. 
  • Direct purchase of the cap lining material means that there are no markups or extra charges on your end. 
  • We can organize for your own logo or print message to be placed onto the heat induction seal, all at a very competitive price. 
Benefel Pty Ltd. and Adeneli Packaging

    Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your heat induction seal needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.



Contact Us

Induction Sealing Machines

SealerOn Induction Sealing Machine 2

Induction Sealing

    The induction sealing process allows containers to be sealed without the use of bands and plastics. This is unlike traditional glass sealing practices. The use of induction sealing has revolutionized packaging as it solved the issue that many manufacturers used to face when it came to sealing their goods. 

    In the past, manufacturers and distributors had a difficult time trying to package oils, seasonings and various liquids as they, moreInduction Seal Two Piece Liner Precut often than not, ended up leaking during transport. With the advent of two-piece liner induction seals, even these notorious products can now be packaged without worrying about the integrity of the seals.

The Cap Lining Process

    The process of packaging goods begins with the container caps. The caps are supplied with induction liners. On the production line, the containers are filled and capped. The capped container travels through the conveyor and ends up below the appropriate induction sealing head. This sealing head generates an electromagnetic field that penetrates the cap and the induction sealing foil layer within. The electric current produced will melt the sealing film in the liner. Once the foil has cooled down, the heated sealing film will form a strong bond to the mouth of the container, staying there until the consumer removes the induction liner. 

Cap Liner Types

    There are generally two types of cap liners. These two categories are differentiated by their components and the subsequent functions they serve. 

    All cap liners function to keep the contents of the container fresh by serving as a barrier against moisture and oxygen level fluctuations. The induction sealing foils can also be used as tamper evidence for the consumer’s safety. However, even if liners in general serve these purposes, it is still important to know which type of liner to use for your product.

    One-piece cap liners are designed to be adequate freshness seals up until the packaging is opened and the liner removed and discarded. Generally, these types of induction seal liners are for one-use types of products, such as those contained in smaller bottles and products which need to be used up soon after opening. 

    Two-piece cap liners also provide a freshness seal and tamper evidence, but unlike the one-piece type, these liners leave a portion of the liner material within the cap. This means that even though part of the liner is removed once the packaging is opened, the product can still be resealed and kept fresh even after multiple uses. This type of induction seal is useful for bigger containers and when the consumer is expected to use the product for a longer period of time. 

The SealerOn™ Basic Induction Machine Range

SealerOn Induction Sealing Machine 2    Cap liners only work when they are induction sealed onto the container mouths. Consumers expect a perfect seal each time they purchase and open a product; even one failure can lead to consumer distrust towards the manufacturer. As such, the cap lining process must be conducted by reliable machinery which can promise accuracy and precision each and every time. 

    The SealerOn™ Basic Induction Machine Range boasts equipment that can meet your induction sealing needs without breaking the bank. The machines achieve optimal machine value, reliability and European Compliance while still being a good entry-level induction sealing machine. 

    Some features of the machinery include:

  • Air cooling system
  • Simple controls
  • Semi-automatic induction sealing option
  • Capless semi-automatic induction sealing option
  • Mid-level automatic induction sealing option
  • Emergency stop function (available for mid-level units)
Benefel Pty Ltd and Adeneli Packaging

Our teams at Benefel Pty Ltd. and Adeneli Packaging can help you with your induction sealing needs. Our experts are on standby to take your calls and chats. Whatever product you may have, we have the perfect liner material for you. Product consultation is free and we are happy to develop partnerships with our customers by supplying consumable products that work well with packaging machinery.

 

Contact Us

Chat with Us

Private Chat

Induction Sealing Equipment

Labeling Equipment

Follow Us!

Follow Us on FacebookFollow Us on TwitterFollow Us on YouTubeFollow Us on E-mailFollow Us on Google+Follow Us on LinkedIn
  • Home
  • Pre-cut Cap Liners
    • Induction Seals One Piece
    • Induction Seal Two Piece
    • Caps with Liners
    • Glass Liners and Induction Sealing
  • Lining Material in Roll Form
  • Liner Insertion Machines
  • Induction Sealing Machines
    • SealerOn™ Induction Sealing Machines
    • MeRo Induction Sealing Machines
    • Capless Induction Machines
  • Contact Us

USA Head Office

Australia Head Office

Follow Us

Follow Us on FacebookFollow Us on TwitterFollow Us on YouTubeFollow Us on E-mailFollow Us on LinkedInFollow Us on Google+

Start a Chat

Private Chat

[footer_backtotop]

Copyright 2024| ·Powered by Benefel